Manufacturing capability

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Precision and Excellence in Nutraceutical Manufacturing

At CLAPS Industries Private Limited, we pride ourselves on our advanced manufacturing capabilities, designed to produce high-quality nutraceutical products across various dosage forms. Whether it's tablets, capsules, powders, or liquids, our state-of-the-art facilities and experienced team ensure that every product meets the highest standards of quality, efficacy, and safety.

Scalable and Flexible Production

Whether you need small-batch production for clinical trials or large-scale commercial manufacturing, we have the capacity and flexibility to meet your needs:

  • Pilot Production: Our pilot production capabilities allow us to optimize processes and ensure smooth scale-up from R&D to full-scale manufacturing.
  • Large-Scale Manufacturing: With multiple production lines and high-capacity equipment, we can accommodate large-scale manufacturing projects, ensuring timely delivery without compromising on quality.

Tablets Manufacturing

Our tablet manufacturing capabilities are built on precision and innovation. We produce a wide range of tablet types, including chewable, coated, sustained-release, and effervescent tablets, tailored to meet the specific needs of our clients.

  • High-Speed Compression: Our high-speed tablet presses enable us to produce large volumes with consistent weight and hardness, ensuring uniformity across every batch.
  • Advanced Coating Technology: We utilize advanced coating techniques to enhance tablet stability, improve taste, and ensure controlled release of active ingredients.
  • Quality Control: Every batch undergoes rigorous testing for dissolution, disintegration, and content uniformity, ensuring that each tablet delivers its intended benefits effectively.

Capsules Manufacturing

We offer comprehensive capsule manufacturing services, including both hard and soft gelatin capsules, designed to deliver nutraceuticals in a convenient and bioavailable form.

  • Encapsulation Technology: Our encapsulation processes ensure precise dosing and uniform fill weight, critical for maintaining the efficacy of active ingredients.
  • Diverse Fill Options: We accommodate a variety of fill materials, including powders, granules, pellets, and semi-solids, giving our clients flexibility in product formulation.
  • Blister and Bottle Packaging: We provide multiple packaging options, including blister packs and bottles, ensuring that capsules are protected from environmental factors and maintain their integrity throughout their shelf life.

Powder Manufacturing

Our powder manufacturing capabilities are ideal for producing nutraceuticals that require rapid absorption or are intended for mixing with liquids.

  • Custom Blending: We offer custom blending services to create homogenous powders that ensure consistent dosing and taste profile, critical for consumer satisfaction.
  • Spray Drying and Granulation: Our advanced spray drying and granulation technologies help in producing free-flowing, easily dissolvable powders that retain their potency over time.
  • Flexible Packaging: We provide a range of packaging options, from sachets to bulk containers, designed to protect the powder's quality and extend its shelf life.

Liquid Manufacturing

Our liquid manufacturing capabilities are designed to produce high-quality liquid nutraceuticals, including syrups, tonics, drops, and emulsions, that are both effective and palatable.

  • Homogenization and Emulsification: We employ cutting-edge homogenization and emulsification techniques to ensure the stability and bioavailability of liquid formulations
  • Precision Dosing: Our liquid filling lines are equipped with precise dosing systems, ensuring that each bottle or vial contains the exact amount of product, minimizing waste and ensuring efficacy.
  • Preservation and Flavoring: We offer expertise in natural preservation techniques and flavor enhancement, ensuring that our liquid products are both safe and enjoyable for consumers.

Quality Assurance and Regulatory Compliance

Quality is at the forefront of our manufacturing processes. Our facilities are cGMP-compliant, and we adhere to the strictest quality control standards to ensure that every product meets regulatory requirements and exceeds customer expectations.

  • In-House Testing: Our in-house laboratories conduct comprehensive testing for potency, purity, and stability, ensuring that all products meet their specifications.
  • Stability Studies: We perform extensive stability studies to guarantee that our products remain effective throughout their shelf life, providing reliable results for consumers.
  • Global Compliance: Our manufacturing processes are designed to meet the regulatory standards of global markets, ensuring that our products are ready for international distribution.

Sustainability and Efficiency

We are committed to sustainable manufacturing practices, incorporating energy-efficient technologies and eco-friendly processes that reduce waste and minimize our environmental footprint.

  • Green Manufacturing: Our facilities utilize sustainable energy sources and waste management systems, reflecting our commitment to environmental stewardship.
  • Resource Optimization: We focus on optimizing resources, from raw material sourcing to production efficiency, ensuring that our manufacturing processes are both cost-effective and environmentally responsible.

Partner with CLAPS Industries Private Limited

With our comprehensive manufacturing capabilities, CLAPS Industries Private Limited is your trusted partner in bringing high-quality nutraceutical products to market. Whether you need tablets, capsules, powders, or liquids, our team is ready to support your project from concept to completion.

  • Contact UsTo learn more about our manufacturing capabilities or to discuss how we can help bring your nutraceutical product to life, please contact us at Info@clapspharma.com.
  • CLAPS Industries Private Limited – Excellence in Nutraceutical Manufacturing, One Product at a Time.

Manufacturing capability

01

Tablets Mfg. Capacity Per Day
24,00,000

02

Capsules Mfg. Capacity Per Day
20,00,000

03

Oral Liquid Mfg. Capacity Per Day
1,40,000
Bottles

04

Protein / Sports Nutrition Powder Per Day
10
Tonnes

05

Powder Sachet Mfg. Capacity Per Day
1,00,000

06

In House Lab, QA/QC Department

07

Automated Mfg. Unit

08

HVAC System For Individual lines